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KATflow 150 – Multifunctional Dual-Channel Ultrasonic Flowmeter

Modular, versatile, and adaptable – The KATflow 150 is designed for users who require a flexible dual-channel measurement system for permanent flow and heat quantity measurements: Your all-purpose tool for automated process control.

Technical Overview

The key technical specifications at a glance – concise, easy to understand and directly comparable.

Medium

Liquid

Medium

Thermal Energy

Type

Fixed

Pipe Diameter

From 10 mm to 6,500 mm

Power Supply

Mains operation (direct current or alternating current)

Temperature Range

For standard sensors from -30 °C to +250 °C

Degree of Protection

Lockable IP 66 polycarbonate housing and IP 66 stainless steel sensors

Thermal Energy Measurement

With Pt 100/Pt 1000 temperature sensors

Two-Channel Device

Simultaneous measurement on two pipes or on a single pipe in two-path mode

Process Outputs

Up to ten different input and output options

Installation

Wall mounting

Why choose the KATflow 150?

The KATflow 150 is the most versatile measurement system amongst stationary clamp-on flowmeters – ideal for demanding applications that require maximum flexibility and a wide range of functions. Thanks to its modular design and customisable features, the KATflow 150 can be tailored precisely to specific customer applications. 

Two independent measurement channels allow simultaneous monitoring of two pipes. This means that multiple measurement points can be monitored using just one device, thereby reducing both installation effort and costs. Alternatively, measurements on individual pipes are possible in two-path mode. The sensor pairs, installed in a cross-configuration, ensure high measurement accuracy, particularly under difficult flow conditions. Integrated calculation functions such as sum, difference, average and maximum value support precise evaluation of the measurement data and efficient process monitoring. 

The lockable IP66 polycarbonate housing with key lock provides reliable protection against unauthorised use and ensures safe operation in industrial environments. The open architecture allows the integration of all available sensors, process outputs and communication interfaces. Up to ten freely configurable slots, including RS 485, Modbus RTU, Profibus PA and HART*, enable a wide range of applications – from flow and heat measurement through to automated process control and specialised monitoring and product identification tasks. 

This measurement system combines versatility with process reliability. The KATflow 150 combines flexible configuration, dual measurement capability and robust technology – ideal for demanding and long-term operating conditions.

* HART® is a registered trademark of the HART Communication Foundation. Our system features a HART-compatible output.
 

Highlights

  • Two-channel function for the simultaneous monitoring of two pipes or a single pipe in dual-path mode
  • Dual flow monitoring with calculation functions for sum, difference, average and maximum value

  • Pt 100/Pt 1000 inputs for temperature compensation and comprehensive heat and energy measurements
  • Up to ten flexibly configurable input and output options

  • Process output options including current, open-collector and relay

  • Communication options: RS 485, Modbus RTU, Profibus PA and HART*

  • Analogue inputs for density, temperature and pressure compensation
  • Lockable IP66 polycarbonate housing and high-quality IP66 stainless steel sensors, cables and connectors guarantee durability
  • Key lock to prevent unauthorised or accidental changes during operation
  • Digital bidirectional totaliser for counting and totalling measured values over defined time periods 

Applications

Manufacturing and Process

  • Measurements on cooling systems for injection moulding machines
  • Measurements of paints
  • Inspection of fire-fighting pumps

Water and Wastewater

  • Dual flow measurements to reduce costs
  • Replacement of electromagnetic flow meters for large pipe diameters
  • Wastewater measurements

Building Services

  • Installation on hot water pipes

  • Two-channel heat flow measurements

  • Installation on cooling water systems

Semiconductor Manufacturing

  • Measurements of deionised water
  • Monitoring of bases and acids
  • Cleanroom applications

Pharmaceutical Industry

  • Water injection measurements
  • Measurements of sterile media
  • Monitoring of CIP cleaning cycles

General

  • Automatic process control
  • Measurements of furnace cooling circuits
  • Oil and fuel consumption measurements

Case Studies

Reliable data for a safe drinking water supply

Elbaue-Ostharz Long-Distance Water Supply Scheme

Reliable data for a safe drinking water supply

Trusted by these Customers 

  • STRABAG International GmbH
  • Elbaue-Ostharz GmbH Long-Distance Water Supply Company
  • 3M Deutschland GmbH
  • Brandenburg an der Havel Municipal Utilities
  • Hamm-Lippstadt University of Applied Sciences
  • DBFZ German Biomass Research Centre (non-profit limited liability company)

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KATflow 100

Cost-effective clamp-on flowmeter for permanent flow and thermal energy measurements in single-pipe applications

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