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Heat Metering – Efficient Energy Measurement in Heating and Cooling Circuits

Our heatmeters measure the energy transferred in heating and cooling systems precisely, non-invasively and in accordance with standards. Clamp-on flow and temperature transducers provide transparent energy data – without interrupting the process, posing a risk of leakage or requiring pipework modifications. This enables you to optimise consumption and operating costs whilst reliably meeting statutory requirements.

Katronic Energy Meters Explained

Precise Measurement of Heat and Cold to Identify Opportunities for Energy Savings

 

Our heat metering systems combine precise flow measurement with accurate temperature monitoring, thereby enabling reliable and non-invasive energy measurement in heating and cooling systems. Both fixed and portable devices provide standard-compliant and traceable energy readings that help you identify potential savings, optimise energy consumption and reduce costs – all without interrupting operations. 

To measure heat and cooling flow, two Pt 100 or Pt 1000 temperature sensors, along with a pair of transducers for flow measurement, are fitted to a suitable section of pipework. The temperature sensors are fitted at the inlet and outlet of the system, whilst the flow sensors measure the volumetric flow rate. The measuring instrument calculates energy consumption based on the recorded flow rates and the temperature difference, taking into account the specific heat capacity of the medium.

System Solutions for Heat Metering

 

Three ultrasonic flowmeters from our range can also be used for precise measurement of heat and cooling output: the fixed-installation systems KATflow 100 and KATflow 150, and the portable measuring device KATflow 230.

The fixed-installation units are designed for long-term use in HVAC (heating, ventilation and air conditioning) applications and can be seamlessly integrated into existing building management systems. They are ideally suited to the continuous monitoring and optimisation of energy flows.

The KATflow 230 is designed as a portable measurement system for mobile on-site measurements and supports targeted energy analyses as well as temporary consumption surveys.

All systems feature a comprehensive range of interfaces and process outputs, including current outputs, open-collector outputs (e.g. for pulse or totaliser outputs) and digital relays. The stationary units also offer optional fieldbus and communication solutions such as Modbus and up to ten additional interfaces for flexible integration into higher-level systems.

An Overview of the Characteristics of Heat and Cooling Meters

  • Pipe diameters from 10 mm to over 3,000 mm 
  • Temperature range for sensors from -30 °C to +250 °C 
  • Heat flux in W, kW, MW and heat quantities in J, kJ, MJ 
  • Display of heat flux and temperature values on the graphical display 
  • Supports measurements of coolant and water-glycol mixtures
  • Internal data logger for up to 100,000 readings and software for data analysis 
  • Measuring instruments with various types of Pt 100 and Pt 1000 built-in temperature sensors

Advantages of Ultrasonic Flow Measurement for Heat and Cooling Rates

Clamp-on heat meters enable efficient and transparent measurement of thermal energy without interfering with existing systems. The combination of simple installation, flexible application and precise data collection lays the foundation for optimised processes and sustainable cost reductions.

Operation without Downtime

Measurements are taken whilst the system is in operation, without any interruption to the process or loss of production

Quick Commissioning

Easy installation of the sensors and intuitive operation via the setup wizard

Versatile

Suitable for small and large pipe diameters, for heating and cooling systems, and for mobile or stationary applications

Reliable Data

Standard-compliant, reproducible measurement values and bidirectional flow measurements for maximum transparency

Discover Related Products

Take a look at our product range and find the right solution for your application.

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