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KATflow 180 – Gas Clamp-On Ultrasonic Flowmeter

Innovative, flexible, and versatile – The KATflow 180 delivers reliable, non-invasive gas flow measurement: Your solution for safe, continuous gas flow measurement across all pressure ranges.

More about gas measurements

Technical Overview

The key technical specifications at a glance – concise, easy to understand and directly comparable.

Medium

Gas

Type

Explosion Protection (Ex)

Type

Fixed

Pipe Diameter

From 25 mm to 1,500 mm

Power Supply

Mains operation (direct current or alternating current)

Temperature Range

For standard sensors from -20 °C to +60 °C, for Ex sensors from -40 °C to +80 °C

Degree of Protection

IP66 enclosure with OLED display and control panel behind a glass front, and IP68 stainless steel shear and Lamb wave sensors

Pressure-Compensated Measurements

Pressure range from 1 bar (absolute pressure) to maximum pressure

Process Outputs

Current, open-collector, relay

Installation

Pipe fitting

Explosion Protection

ATEX-certified for protected areas and Ex zones 1 and 2

Why choose the KATflow 180?

The KATflow 180 is specifically designed to enable gas flow measurements across an exceptionally wide range of applications: from high-pressure applications right through to those operating at low or atmospheric pressure. Unlike conventional clamp-on systems, the KATflow 180 delivers reliable measurements even under pressure conditions below 5 bar – a range that was previously considered technically almost impossible to achieve. 

This is made possible by newly developed sensor technology, sophisticated digital signal processing (DSP), adaptive filtering techniques and optimised signal algorithms. The innovative shear and Lamb wave sensor technology allows measurements to be taken on all standard pipe materials with diameters ranging from 25 to 1,500 mm and flow velocities from 0.1 to 75 m/s. At the same time, the universal sensor design reduces the number of sensor types required, thus offering a significant advantage in terms of procurement, spare parts management and installation. 

To ensure safe, long-term operation, the KATflow 180 is available in two robust explosion-proof housings: an epoxy-coated aluminium housing or a particularly robust stainless steel variant. This makes the device suitable for both protected industrial environments and Zone 1 and 2 hazardous areas. The keypad is operated safely via a magnetic stylus through the glass-protected front panel, conveniently and without opening the housing. 

Thanks to additional inputs for temperature, pressure and compressibility factor (real gas factor), the KATflow 180 delivers precise, traceable measurement results even with complex gases and varying operating conditions. Extensive data analysis options provide flexible approaches to monitoring and process analysis. 

The KATflow 180 combines precision with versatility. Its exceptional measurement range, state-of-the-art sensor technology and explosion-proof design make it ideal for continuous gas flow measurements.

Highlights

  • ATEX-certified for protected areas and Ex zones 1 and 2
  • Pressure range from 1 bar (absolute pressure) to maximum pressure

  • Pressure-sealed IP66 aluminium or stainless steel housing with protected OLED display and five-button control panel behind a glass front; parameterisation is carried out externally using a magnetic stylus
  • Innovative IP 68 stainless steel shear and Lamb wave sensors

  • Wide measurement range: flow velocities from 0.1 m/s to 75 m/s

  • Configurable process outputs (current, open-collector, relay) for flexible integration into existing control systems
  • Modern communication options such as Modbus RTU; others available on request
  • Additional inputs for temperature, pressure and compressibility factor (real gas factor)
  • Web-based data analysis and device configuration possible via cable, wirelessly or via a GSM connection
  • Suitable for all standard pipe materials

Applications

Oil and Gas

  • Measurements on natural gas pipelines

  • Synthetic gas flow measurements

  • Installation at natural gas storage facilities

  • Control of compressor stations

  • Measurements of sour gas

  • Compressed air measurements

Case Studies

Trusted by these Customers 

  • Unilever Deutschland GmbH

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